12 1/4''311 mm IADC 635 conical inserts TCI tricone rotary roller cone drill bit

Insert bits have a longer service life and are suitable for medium-hard to extremely hard formations. They are more expensive but better suited for long-term operations;

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tricone bit tci bit tricone cone bit tricone roller bit rotary bit

Details

Introduction

TCI Tricone bit is an important tool for oil drilling. When the cone bit is working, the cutting teeth alternately contact the bottom of the well, the rock breaking torque is small, the contact area between the cutting teeth and the bottom of the well is small, the specific pressure is high, and it is easy to eat into the formation; the total length of the working edge is large, so the wear is relatively reduced. The roller cone bit can accommodate a variety of formations from soft to hard.

  Bit size 12 1/4''
IADC code IADC 635
Tooth Type TCI
Connection 6 5/8’’API  REG PIN
Recommended WOB (KN/mm) 0.5-1.2
Recommended RPM (r/min) 80-40
Net Weight (kg) 100
Gross Weight (kg) 104
Packaging Dimension (cm) 40×35×55
Structural Features

1.Wear-resistant coating. Carbide wear-resistant material is applied to the palm tip and the edge of the tooth palm, increase wear resistance and life of the bit.

 2.Carbide inserts protection on the leg. Reduce the wear of bit grinding formations, oblique well and horizontal well, improve the life of bit.

3.Gauge inserts of high-quality tungsten carbide alloy. Reduce the wear of bit in grinding formations, improve the stability and life of bit.

 4.Optimize water conservancy structure. Enhance the self-washing.

  

Characteristics of Tricone Bits

Tricone bits, with their high efficiency, stability, and adaptability, have become indispensable tools in modern drilling operations. Their comprehensive characteristics can be summarized in the following aspects:

Structural Features 
Tricone bits typically consist of cones, bearings, water passages, and nozzles. The core function is rock breakage through rotation and pressure. The cones are studded with cutting teeth that alternately contact the well bottom, effectively reducing wear and improving drilling efficiency. Tricone bits are classified by the number of cones: single, double, triple, and multiple, with tricone bits being the most common due to their good balance and high drilling efficiency.
The bearing system is a crucial component of the bit, typically using rolling or sliding bearings. The bearing inner race mates with the cone shaft, ensuring stability and wear resistance during high-speed rotation. The bit's locking system, including ball locking and thrust bearings, secures the cones and withstands axial loads.

Differences in Characteristics Between steel  tooth Bits and TCI Bits

 

Steel Tooth (Milled Tooth) Bits and TCI (Tungsten Carbide Insert) Bits are the two primary categories of tricone drill bits. The core distinction lies in their cutting element material & design, which dictates their performance, durability, ideal applications, and cost.

TCI bits have a longer service life and are suitable for medium-hard to extremely hard formations. They are more expensive but better suited for long-term operations; steel teeth, due to material and structural limitations, have a shorter service life and are suitable for soft to medium-hard formations, but are less expensive and suitable for rapid drilling. Insert bits and steel teeth each have advantages and disadvantages; the choice of which type of roller cone bit to use depends on the specific geological conditions and drilling requirements.

 

Tricone bit Working Principle

Tricone bits break rocks through the impact, shearing, and crushing action of the cutting teeth. They have high rock breaking efficiency and strong adaptability, capable of handling various formations from soft to hard. In addition, composite tricone bits combine the advantages of milled tooth bits and TCI teeth bits, further improving rock breaking efficiency and service life.

 Tricone bit Advantages 
Tricone bits have the characteristics of small contact area, high specific pressure, low torque, and long cutting edge length, resulting in high efficiency and stability during drilling. For example, composite tricone bits combine the advantages of three-cone bits and disc bits, significantly improving mechanical drilling speed and extending service life.

   Tricone bit Application   

Tricone bits are suitable for various geological conditions, including oil exploration, water wells, geothermal wells, coalbed methane wells, and mining. Their design can be adjusted according to the characteristics of different formations to meet the needs of complex formations.

 

 

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